The steel is cut and drilled to length, and bent into shape in the tube bender.
The stool bases are welded before being sent for plating.

On seamed tops a sewer joins together the cut pieces of fabric to form a shell. On plain tops the chosen vinyl colour is precision-cut. It is then matched to a saddle mould and foam set ready for upholstering.

An upholsterer takes the pre-cut foam and shapes and secures it onto the form of the saddle mould. 

After fixing in place the vinyl sheets are cut to size around the saddle shaped mould. The upholsterer then moulded into shape using a heat process, before the vinyl is upholstered in place.

Quality control checks base framework and upholstery.
The stool base and wheels are assembled and the gas strut & tilting mechanisms are checked.
The saddle stool component parts (upholstered saddle top, gas strut and base) are matched and packed ready for despatch.