So is your saddle stool really made just for you?

We take a behind the scenes look at how your saddle stool is manufactured here in our  UK factory by the Beautelle experts...

click to load video

1. The Big

Decision

Customer advisors are always on hand to give professional and friendly advice on our saddle stool range.

We are well used to dealing with the requirements of a wide range of customers from professional medical  to the home user.

As we design and manufacture our own stools we also have technical experts on hand with specialist knowledge to advise our customers.

2. Drill &

Bend

The steel is delivered for the base.

Now it can be cut and drilled to length, and bent into shape in the  tube bender.

The stool  bases are welded before being sent for plating.

3.  Cut

& Shape

The foam is shape-cut ready for the upholstery process.

Your chosen upholstery colour is precision-cut and prepared for sewing.

4. Needle

& Thread

An industrial sewer joins together the cut pieces of upholstery to form a shell for each stool top.  Each order is then matched to a saddle mould and foam set ready for upholstering.

5. Upholster

& Check

The upholsterer takes the pattern cut and sewn material shells for the stool top and upholsters it onto the moulded saddle base, incorporating the pre-cut foam padding.

6. Fit

& Finish

Quality control checks base framework and upholstery .

The stool base and wheels are assembled and the gas strut & tilting mechanisms are checked.

The three saddle stool component parts (upholstered saddle  top, gas strut and base) are now matched and packed ready for despatch.